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Truck, Tractor, and Heavy Duty Equipment Components Mechanics

Fundamentals of Braking Systems (Heavy Duty Equipment)

Course #: 0KK1
Duration: 15 hours
Course Prerequisites: In-Frame Overhaul, Part 2 (Diesel) (0A25);
What Students Learn: Mechanical Type Brake Systems; Hydraulic Brakes; Routine Maintenance; Wheel Assembly Service: Drum Brakes; Wheel Assembly Service: Disc Brakes; Parking Brake Service; Brake Pedal and Linkage; Front and Rear Wheel Bearing Service.

Air Brake Systems, Part 1 (Heavy Duty Equipment)

Course #: 0KK2
Duration: 15 hours
Course Prerequisites: Fundamentals of Braking Systems (Heavy Duty Equipment) (0KK1);
What Students Learn: Air Compressor; Air Governor; Air Reservoirs; Air Tubing and Connections; Dual Brake Application Valve; Quick-Release Valve; Relay Emergency Valve; Dash Air Pressure Gage; Safety Valve: Low Pressure Indicator; Stoplight Switch; Trailer Brake Hand Control Valve: Single Check Valve; Limiting and Quick-Release Valve; Double Check Valve; Control Valve and Tractor Protection Valve; Relay Valve; Ratio and Limiting Valve; Modulator Controller Valve; Control Valve Manifold; Spring Brake Valve; Automatic Reservoir Drain Valve; Air Dryer; Wheel Brake Components.

Air Brake Systems, Part 2 (Heavy Duty Equipment)

Course #: 0KK3
Duration: 15 hours
Course Prerequisites: Air Brake Systems, Part 1 (Heavy Duty Equipment) (0KK2);
What Students Learn: General Inspection and Testing of the Air Brake System; Shutoff Cocks and Glad Hands; Spring Brake Chambers; Manual Slack Adjusters; Automatic Slack Adjusters; Cam-Type Brakes; Wedge-Type Brakes; Brake Shoe and Brake Block Failure Analysis; Disc-Type Brakes; Troubleshooting the Air Brake System; Anti-Wheel-Lock System; Testing Anti-Wheel-Lock Systems Which Have a Monitor Module; Testing Anti-Wheel-Lock Systems Which Do Not Have a Separate Monitor Module.

Retarders and Oil Seals (Heavy Duty Equipment)

Course #: 0KK4
Duration: 15 hours
Course Prerequisites: In-Frame Overhaul, Part 2 (Diesel) (0A25);
What Students Learn: Introduction; Jacobs Engine Brake; Exhaust Brakes; Caterpillar Brake Saver; Jacobs Electric Retarder; Oil Seals.

Clutches and Driveshaft Assemblies (Heavy Duty Equipment)

Course #: 0KK5
Duration: 15 hours
Course Prerequisites: In-Frame Overhaul, Part 2 (Diesel) (0A25);
What Students Learn: Clutches: Description, Operation, Troubleshooting, Servicing; Driveshafts and Universal Joints: Description, Vibration, Troubleshooting, Maintenance, Repair.

Rebuilding Transmissions and Controls (Heavy Duty Equipment)

Course #: 0KK6
Duration: 15 hours
Course Prerequisites: In-Frame Overhaul, Part 2 (Diesel) (0A25);
What Students Learn: Purpose of the Transmission; Definition; Transmission Component Identification; Eaton-Fuller Transmissions; Spicer Transmissions; General Transmission Troubleshooting; Transmission Lubrication; Torque Converters; Hydrostatic System; Planetary Gear Trains; Allison-GM Automatic Transmission Maintenance and Troubleshooting.

Rebuilding Manual Transmissions (Heavy Duty Equipment)

Course #: 0KK7
Duration: 15 hours
Course Prerequisites: Rebuilding Transmissions and Controls (Heavy Duty Equipment) (0KK6);
What Students Learn: General Service Procedures; Service of Eaton-Fuller Transmissions including: Front Case Disassembly, Front Case Assembly, Auxiliary Section Disassembly, Auxiliary Section Assembly, Shifting Controls Service, Remote Control Unit Overhaul, and Clutch Shaft Replacement; Service of Spicer 6 + 1 and SST-10 Transmissions including: Disassembly, Inspection, Assembly, Overhaul of Shift Lever and Tower Assembly, and Repair of Remote Control.

Rebuilding Automatic Transmissions (Heavy Duty Equipment)

Course #: 0KK8
Duration: 15 hours
Course Prerequisites: Rebuilding Transmissions and Controls (Heavy Duty Equipment) (0KK6);
What Students Learn: Required Tools and Equipment; General Instructions; Disassembly of the Transmission into Subassemblies; Rebuilding Subassemblies; Assembling the Transmission; In-Vehicle Repairs to the Automatic Transmission.

Cab Air Conditioning Systems (Heavy Duty Equipment)

Course #: 0K10
Duration: 15 hours
Course Prerequisites: In-Frame Overhaul, Part 2 (Diesel) (0A25);
What Students Learn: History of Air Conditioning and Refrigeration; Basics of Air Conditioning and Refrigeration; Cab Air Conditioning System Components; On-Vehicle Service; Using Gage Readings as an Aid when Troubleshooting Air Conditioning System Problems; Servicing and Replacing Cab Air Conditioning System Components; Servicing the Electrical Control System; General Cab Air Conditioning System Troubleshooting; Compressor Service and Repair; Miscellaneous Service Procedures.

Refrigeration Systems (Heavy Duty Equipment)

Course #: 00K5
Duration: 15 hours
Course Prerequisites: In-Frame Overhaul, Part 2 (Diesel) (0A25);
What Students Learn: History of Refrigeration; Fundamentals of a Refrigeration System; Operation; Maintenance.

Maintenance and Repair of Drive Axles (Heavy Duty Equipment)

Course #: 0K12
Duration: 15 hours
Course Prerequisites: In-Frame Overhaul, Part 2 (Diesel) (0A25);
What Students Learn: Description; Inspection and Adjustment; Lubrication; Troubleshooting; Failure Analysis and Overhaul of Rockwell SQHP Drive Axle; Failure Analysis and Overhaul of Eaton D Series Drive Axle.

Front Axles, Steering, and Suspensions (Heavy Duty Equipment)

Course #: 0K13
Duration: 15 hours
Course Prerequisites: Maintenance and Repair of Drive Axles (Heavy Duty Equipment) (0K12);
What Students Learn: Front Axles and Steering; Description, Steering Geometry, Camber, Knuckle Pin Inclination, Caster, Toe-In, Turning Radius, Troubleshooting, Maintenance, Repair, Manual Steering, Power Steering, Integral System; Suspensions; Types, Repair of Multi-Leaf Type, Rear of Neway Air Ride Type; Shock Absorbers: Description, Troubleshooting, Replacement.

Fifth Wheels, Wheels, and Tires (Heavy Duty Equipment)

Course #: 0K14
Duration: 15 hours
Course Prerequisites: Front Axles, Steering, and Suspensions (Heavy Duty Equipment) (0K13);
What Students Learn: Fifth Wheels: Description, Mounting Methods, Sliding Fifth Wheels, Elevating Fifth Wheels, Locking Mechanisms, Coupling and Uncoupling, Repair; Wheels and Rims; Spoke Wheels, Disc Wheels, Rims, Hubs, Seals, and Bearings; Tires; Tire Size, Selection, Maintenance, Dismounting and Mounting, Troubleshooting Do's and Don'ts.

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