Improve Workforce Efficiency

Course #: 386030
Duration: 10 hours (includes 1 test)
Course Objectives:

• Introduction to Metal Cutting
• Fundamentals, Feed, Speed, Depth of Cut
• Requirements for Cutting Tool Materials
• Tool Materials
• Carbon Tool Steels, High-Speed Steels, Carbides, Cast Alloys, Ceramics, Boron Nitride, Diamond, Abrasives
• Principles of Single-Point Cutting
• The Turning Tool, Tool Wear, Modern Turning Tools, and Practices
• Other Single-Point Tools
• Milling Cutters
• Drills
• Tapping, Threading, and Reaming Tools
• Miscellaneous Multiple-Point Cutting Tools
• Cutting Fluids

• Covers subject at an advanced, in-depth level.
• This new course replaces courses 5021A and 386015.

Course #: 186007
Course Objectives:

• Recognize the basic machine motions that can present a hazard to workers.
• Recognize the types of machinery most likely to be hazardous to workers.
• Understand the types of injuries caused by accidents commonly associated with unsafe machine operating procedures.
• Discuss the importance of machine guarding and how to incorporate methods of guarding to avoid physical injury.
• Recognize the four basic types of machine guards commonly used in industry.
• Control various forms of hazardous machine energy through the use of lockout / tagout procedures.
• Understand how and why to properly use personal protective equipment for added protection when using industrial equipment.

Course #: 386050
Duration: 10 hours (includes 1 test)
Course Objectives:

• Identify the parts of and explain how to use basic drill presses.
• Identify and use various types of drill tools for counterboring, countersinking, spot facing, reaming, tapping, and hole sawing.
• Explain how to set up various workpieces on a drill press.
• Selecting and using tool holders and workholding devices.
• Understand how to recondition drilling tools and maintain equipment.

• This course replaces 3521-A.

Course #: 386051
Duration: 10 hours (includes 1 test)
Course Objectives:

• Explain how to set up more complex drilling equipment included automated and CNC equipment.
• Select and use various types of auxiliary tools with drill equipment.
• Set up more advanced work on a drill press.
• Select and modify drills for different materials and cutting conditions.
• Determine the correct speeds, feeds, and coolant for a given operation.
• Diagnose quality, tolerance, and tool-life problems, and find solutions for them.

• This course replaces 3521-B.

Course #: 386036
Duration: 10 hours (includes 1 test)
Course Objectives:

• Types of Lathes
• Principal Parts of a Lathe
• Speed Controls
• Feed Controls for Tools
• Basic Work-Holding Devices

• This new course replaces courses 3520A and 386001.

Course #: 386037
Duration: 10 hours (includes 1 test)
Course Objectives:

• Auxiliary Work-Holding Devices
• Preparation for Machining
• External Machining

• This new course replaces courses 3520B and 386002.

Course #: 386038
Duration: 10 hours (includes 1 test)
Course Objectives:

• Internal Machining
• Special Lathe Operations
• Tailstock Operations
• Offset Turning

• This new course replaces courses 3520C and 386003.

Course #: 386039
Duration: 10 hours (includes 1 test)
Course Objectives:

• Types of Tapers
• Taper Turning

• This new course replaces courses 3520D and 386004.

Course #: 386040
Duration: 10 hours (includes 1 test)
Course Objectives:

• Threading
• Thread Standards and Chasing Setup: Thread Chasing and Standard Threads. Specialty Threads

• This new course replaces courses 3520E and 386005.

Course #: 386031
Duration: 10 hours (includes 1 test)
Prerequisites:

• Basic Machining Skills (Block X08)

• Milling Process
• General Construction of Milling Machine
• General-Purpose Milling Machines
• Milling Machine Attachments and Accessories

• This new course replaces courses 3522A and 386006.

Course #: 386032
Duration: 10 hours (includes 1 test)
Prerequisites:

• Milling Machine Fundamentals (386031)

• Milling Cutter Materials
• Milling Cutter Design
• Milling Cutters
• Carbide Inserts
• Milling Techniques
• Care and Reconditioning of Cutters

• This new course replaces courses 3522C and 386008.

Course #: 386033
Duration: 10 hours (includes 1 test)
Prerequisites:

• Milling Machine Fundamentals (386031)

• Kinds of Work Done on the Milling Machine
• Cutting Speeds and Feeds
• Preparation of Stock
• Setting Machine
• Setting and Holding Work on Table, in Vise, on Faceplate, in Fixtures and Chucks, and between Centers
• Taking Cuts
• Milling-Machine Troubles

• This new course replaces courses 2217 and 386009.

Course #: 386034
Duration: 10 hours (includes 1 test)
Prerequisites:

• Milling Machine Fundamentals (386031)

• Kinds of Work Done on the Milling Machine
• Cutting Speeds and Feeds
• Preparation of Stock
• Setting Machine
• Setting and Holding Work on Table, in Vise, on Faceplate, in Fixtures and Chucks, and between Centers
• Taking Cuts
• Milling-Machine Troubles

• This new course replaces courses 2217 and 386009.

Course #: 386012
Duration: 10 hours (includes 1 test)
Prerequisites:

• Fundamentals of Grinding (386016)

• Introduction to Surface Grinding
• Types of Surface-Grinding Machines
• Components of Surface-Grinding Machines

• This updated course replaces course 5024A.
• The entire course consists of study units 386012-386013.

Course #: 386013
Duration: 10 hours (includes 1 test)
Prerequisites:

• Fundamentals of Grinding (386016)

• Preparing the Abrasive Wheel for Surface Grinding
• Surface Grinder Operations
• Surface Finish and Measurement

• This updated course replaces course 5024B.
• The entire course consists of study units 386012-386013.

Course #: 386010
Duration: 10 hours (includes 1 test)
Prerequisites:

• Basic Machining Skills (Block X08)

• Types of Cylindrical Grinding Machines
• Major Units of Center-Type Grinders
• Grinding Machine Controls
• Grinding Wheels
• Coolants

• This updated course replaces course 3560A.
• The entire course consists of study units 386010-386011.

Course #: 386011
Duration: 10 hours (includes 1 test)
Prerequisites:

• Basic Machining Skills (Block X08)

• General Safety Information
• Machine Setup Procedure
• Production Grinding
• Roll Grinding
• Grinding Applications
• Troubleshooting in Cylindrical Grinding

• This updated course replaces course 3560B.
• The entire course consists of study units 386010-386011.